Underground Cable
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Underground Cable

DAYA electrical is a large-scale Underground Cable manufacturer and supplier in China. We have been specialized in High voltage equipment for many years. Our products have a good price advantage and cover most of the South America, Middle East, Africa, Southeast Asia markets. We look forward to becoming your long-term partner in China.One of our fellow member of the DAYA Community is willing to do a several-parts series of articles about underground cables. Let’s begin with the basics: type, benefits and drawbacks… Underground cables are used for power applications where it is impractical, difficult, or dangerous to use the overhead lines. They are widely used in densely populated urban areas, in factories, and even to supply power from the overhead posts to the consumer premises.

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Product Description

The underground cables have several advantages over the overhead lines; they have smaller voltage drops, low chances of developing faults and have low maintenance costs. However, they are more expensive to manufacture, and their cost may vary depending on the construction as well as the voltage rating.

Types of underground cables

The underground cables are classified in two ways; by the voltage capacity, or by the construction.

By Voltage

LT cables: Low-tension cables with a maximum capacity of 1000 V

HT Cables: High-tension cables with a maximum of 11KV

ST cables: Super-tension cables with a rating of between 22 KV and 33 KV

EHT cables: Extra high-tension cables with a rating of between 33 KV and 66 KV

Extra super voltage cables: with maximum voltage ratings beyond 132 KV

By Construction

Belted cables: Maximum voltage of 11KVA

Screened cables: Maximum voltage of 66 KVA

Pressure cables: Maximum voltage of more than 66KVA

Low and medium voltage cables

Belted cables

The cores in the belted underground cables are not circular and are insulated by impregnated paper. The cores are generally stranded and may be of non-circular shape to make better use of available space. In a 3 phase cable, the three cores are grouped together and then belted with the paper belt.

The gaps between the conductors and the paper insulation are filled with fibrous material such as the jute. This makes the cable to have a circular cross-sectional shape. A lead sheath is used to cover the belt hence protect it from moisture and provide mechanical strength. The lead sheath is then covered with a single or multiple layers of an armoring material and finally an outer cover.

Disadvantages:

Since the electrical field in the three core cables is tangential, the paper insulation and the fibrous materials are subjected to the tangential electrical stresses. This stresses weakens the fibrous material as well as the resistance and dielectric strength for the insulation along the tangential path.

The weakening of the insulation may lead to the formation of air spaces in the insulation. Under high voltages the air may be ionized and cause deterioration and breakdown of insulation. For this reason, the belted cables are only suitable for voltages up to 11KVa and not higher.

Due to the large diameter of the paper belt, bending the cable may lead to the formation of wrinkles and gaps.

DAYA Underground Cable Details

DAYA Underground Cable Working conditions

Pressures cables

These are high power cables used for voltages above 66KV. The cable construction is different from the above two and majority uses a cooling gas or oil.

Benefits of using underground cables:

Suitable for congested urban areas where overhead lines may be difficult or impossible to install

Low maintenance

Small voltage drops

Fewer faults

Not susceptible to shaking and shorting due to vibrations, wind, accidents, etc.

Not easy to steal, make illegal connections or sabotage

Poses no danger to wildlife or low flying aircraft.

Disadvantages of underground cables

More expensive

Difficult in identifying and repairing broken cables

Damage to cables or electrocution may occur to people digging the ground and if they are unaware of the cable’s existence

Specifications:

Size (AWG or KCM): 636.0

Stranding (AL/STL): 26/7

Diameter Inches: Aluminum: 0.1564

Diameter Inches: Steel: 0.1216

Diameter Inches: Steel Core: 0.3648

Diameter Inches: Cable OD: 0.990

Weight lb/1000FT: Aluminum: 499.

Weight lb/1000FT: Steel: 276.2

Weight lb/1000FT: Total: 874.1

Content %: Aluminum: 68.53

Content %: Steel: 31.47

Rate Breaking Strength (lbs.): 25,200

OHMS/1000ft: DC at 20ºC: 0.0267

OHMS/1000ft: AC at 75ºC: 0.033

Ampacity: 789 Amps

Packing:

--100m/Coil with Shrinking Film Wrap, 6 Coils per outer carton.

--100m/Spool, spool can be Paper, Plastic, or ABS, then 3-4 spools per carton,

--200m or 250m per Drum, two drums per carton,

--305m/Wooden Drum, one drum per outer carton or pallet loading,

--500m/Wooden Drum, one drum per outer carton or pallet loading,

--1000m or 3000m wooden drum, then pallet loading.

*We can also offer customized OEM packing according to clients' request.

Delivery:

Port: Tianjin, or other ports as per your requirements.

Sea freight: FOB/C&F/CIF quotation are all available.

*For some countries such as Africa countries, middle east countries, our sea freight quotation is much cheaper than clients get from local shipping agency.

DAYA Underground Cable Parameter (Specification)

Nominal

cross

sectional

area

ELECTRICALDATA

DIMENSIONS AND WEIGHTS

Cable Code

Max.Conductor

Resistance

Continuous Current Ratings

Approx. overall   diameter

Approx.

overall

weight

DC at 20 °C

AC at 90 °C

Laid in ground

Laid in ducts

Laid in free air

mm²

Ω / km

Ω / km

A

A

A

mm

kg / km

Two Core Cables

10

rm

3.0800

3.9490

69

51

67

18.3

660

A314XA1020WMB01IMR

16

rm

1.9100

2.4490

90

67

88

20.3

800

A315XA1020WMB01IMR

25

rm

1.2000

1.5388

117

89

120

23.6

1130

A316XA1020WMB01IMR

35

rm

0.8680

1.1133

140

107

146

26.2

1360

A317XA1020WMB01IMR

Three Core Cables

10

rm

3.0800

3.9490

57

43

56

19.6

705

A314XA1030WMB04IMR

16

rm

1.9100

2.4490

74


74

21.8

855

A315XA1030WMB04IMR

25

rm

1.2000

1.5388

97

74

101

25.2

1195

A316XA1030WMB04IMR

35

sm

0.8680

1.1133

110


113

25.2

1245

A417XA1030WMB04IMR

50

sm

0.6410

0.8224

131

102

137

28.4

1525

A418XA1030WMB04IMR

70

sm

0.4430

0.5688

160


173

33.1

2125

A419XA1030WMB04IMR

95

sm

0.3200

0.4115

191

153

211

36.7

2585

A445XA1030WMB04IMF

120

sm

0.2530

0.3259

218


245

40.0

3005

A446XA1030WMB04IMF

Four Core Cables

10

rm

3.0800

3.9490

57


56

20.9

810

A314XA1040WMB08IMR

16

rm

1.9100

2.4490

74

56

74

24.1

1105

A315XA1040WMB08IMR

25

rm

1.2000

1.5388

97


101

27.2

1395

A316XA1040WMB08IMR

35

sm

0.8680

1.1133

110

85

113

28.4

1525

A417XA1040WMB08IMR

50

sm

0.6410

0.8224

131


137

32.1

1855

A418XA1040WMB08IMR

70

sm

0.4430

0.5688

160

127

173

37.6

2605

A419XA1040WMB08IMR

95

sm

0.3200

0.4115

191


211

40.3

3100

A445XA1040WMB08IMF

120

sm

0.2530

0.3259

218

176

245

45.8

4085

A446XA1040WMB08IMF

150

sm

0.2060

0.2660

243


278

50.3

4770

A447XA1040WMB08IMF

185

sm

0.1640

0.2126

274

228

320

55.3

5600

A448XA1040WMB08IMS

240

sm

0.1250

0.1634

317


376

61.5

6835

A449XA1040WMB08IMS

300

sm

0.1000

0.1321

356

301

430

67.1

7985

A450XA1040WMB08IMS

400

sm

0.0778

0.1047

404


501

77.4

10730

A451XA1040WMB08IMS

500

sm

0.0605

0.0838

452

393

574

85.1

12875

A452XA1040WMB08IMS

Four Core Cables with Reduced Neutral

50sm

25rm             0.6410 / 1.2000            0.8224 / 1.5388             131

102

137

31.9

1800

A436XA1040WMB08IMR

70sm

35sm              0.4430 / 0.8680             0.5688 / 1.1133       

160


173

36.0

2420

A437XA1040WMB08IMR

95sm

50sm             0.3200 / 0.6410            0.4115 /0.8224             191

153

211

39.6

2905

A438XA1040WMB08IMR

120sm

70sm              0.2530 / 0.4430             0.3259 / 0.5688       

218


245

42.7

3410

A439XA1040WMB08IMF

150sm

70sm             0.2060 / 0.4430            0.2660 / 0.5688            243

199

278

47.9

4375

A440XA1040WMB08IMF

185sm

95sm              0.1640 / 0.3200             0.2126 / 0.4115       

274


320

52.8

5160

A441XA1040WMB08IMF

240sm

120sm            0.1250 / 0.2530           0.1634 / 0.3259            317

265

376

58.7

6230

A442XA1040WMB08IMF

300sm

150sm             0.1000 / 0.2060             0.1321 / 0.2660       

356


430

63.8

7255

A443XA1040WMB08IMS

400sm

185sm            0.0778 / 0.1640            0.1047 / 0.2126            404

346

501

73.0

9685

A444XA1040WMB08IMS

500sm

240sm             0.0605 / 0.1250             0.0838 / 0.1634       

452


574

80.8

11615

A466XA1040WMB08IMS

DAYA Underground Cable Service

Pre-sales

We provide technical support and complete power distribution solutions tailored to your needs. If the design drawings you provide are deemed unfeasible, we will optimize the plan and adjust it with the dimensions of the cabinet, the location of the equipment, and so on. We will also optimize the configuration of the products to make them meet your requirements.

After-Sales

If any problem occurs, we will first provide support by phone or email. We will perform a remote debug if necessary. Furthermore, our products come with a troubleshooting manual for reference when trying to find the fault and solve issues by yourself. Most problems can be solved by the above-mentioned methods. We will check in every year or so to acquire detailed information about your equipment to get a better understanding of the inner workings.

Our customer service promise

1. We will quickly solve the problem after receiving the issue report or repair request.

2. We then explain the cause of failure in detail and any fees will be charged according to market pricing.

3. If we take any parts back for inspecting, we will apply fragile notice stickers on them or write their serial number down to maintain the safety of the parts.

4. If your complaint is deemed valid, we will refund repair fees to you on-site.

DAYA Underground Cable FAQ

1.Q: Are you a manufacturer or trader?

A:We are all, Main business of the company low-voltage switchgear, power distribution cabinet, explosion-proof cabinet design, production and system programming.


2.Q: Whether to support OEM/ODM?Can you design the equipment according to our size?

A: Of course, we can customize any product according to customer requirements, and we can provide design solutions and solutions.


3.Q: Why should I buy from you instead of someone else?

A: First of all, we can provide all customers with very professional support consisting of IT consultants and service teams.Secondly, our main engineers have more than 20 years of experience in power distribution equipment development.


4.Q:What about the delivery time?

A:Generally, our delivery time is around 7-15 days about. While, it depends on the requirement of customers and the

quantity of products.


5.Q:What about the shipment?

A:We can arrange shipment by DHL, FedEx, UPS,etc.of course, customers can also use their own freight forwarders.


6.Q:How about the terms of payment?

A:Supported T/T、Paypal、Apple Pay、Google Pay、Western Union,etc. Of course we can discuss on this.


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