CCS Bare Conductor Cable
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CCS Bare Conductor Cable

DAYA electrical is a large-scale CCS Bare Conductor Cable manufacturer and supplier in China. We have been specialized in High voltage equipment for many years. Our products have a good price advantage and cover most of the South America, Middle East, Africa, Southeast Asia markets. We look forward to becoming your long-term partner in China.Used as bare overhead transmission conductor and as primary and secondary distribution conductor and messenger support. ACSR offers optimal strength for line design. Variable steel core stranding enables desired strength to be achieved without sacrificing ampacity

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Product Description

CCS Conductor Application

ACSR wire, or Aluminum Conductor Steel Reinforced cable, is an electrical cable mainly used for distribution services as well as bare overhead transmission, both primary and secondary, in various industrial settings, including construction. ACSR cable is especially suitable for line design due to its steel core strand, which increases the strength of the cable without sacrificing its ampacity, yet affects the ACSR wire price. The aluminum alloy conductor in ACSR wire prevents overheating and allows for extra flexibility of the electrical wire. .

CCS Conductor Standards

B-230 Aluminum wire, 1350-H19 for Electrical Purposes

B-231 Aluminum conductors, concentric lay stranded

B-232 Aluminum conductors, concentric lay stranded, coated steel reinforced (ACSR)

B-341 Aluminum coated steel core wire for aluminum conductors, steel reinforced (ACSR/AZ)

B-498 Zinc coated steel core wire for aluminum conductors, steel reinforced (ACSR)

B-500 Metallic coat

CCS Conductor Application

CCS conductors have been widely used in power transmission lines with various voltage levels, because they have such good

characteristics as simple structure, convenient insulation and maintenance, low cost large transmission capacity. And they are

also suitable for laying across rivers valleys and the places where special geographical features exist.

Brief Instruction:

The copper-clad strand wire is shaped like a cable, which is made of a plurality of copper-clad single wires. Because of its multi-stranded properties, the electrical conductivity and tensile strength are relatively good, and the product can be customized to enhance the elongation rate by multiple heat treatment in the production process, which has increased the strength and toughness of the steel compared with the pure copper strand. Moreover, the good electrical conductivity and corrosion resistance of the copper material are maintained due to the principle of the skin effect. Therefore, it is very popular in many fields of lightning protection and grounding, especially in power plants, substations, high-speed rail, subways, electrified railways, large-scale chemical plants, mechanical plants, communication base stations, transportation, computer rooms, highways and military bases.

Characteristics:

1.High conductivity (up to 70% and above)

The copper-clad strand wire produced by our company generally has a conductivity of 30%-70%, and more than 70% can be customized according to customer requirements.

2.High tensile strength

The multi-stranded copper-clad strand wire has high tensile strength and can be made into copper-clad steel strand wire with high electrical conductivity and high tensile strength after being enhanced by special treatment process to be suitable for special use occasions.

3.Long life

The copper plating of single-stranded copper-clad round steel (copperweld steel) of multi-stranded copper-clad strand is thick, the excellent production process makes copper layer tightly combined and bent 180-360 degrees without cracking and its life is long and can be more than 30 years.

4.Low cost

The characteristics of high conductivity and corrosion resistance have greatly reduced the number of grounding conductors used in grounding projects, which can significantly save costs and achieve outstanding economic benefits.

5.Convenient construction and transportation

The single length of the copper-clad copperweld strand can be up to 100 meters, because the 100-meter package or the hundred-meter cable can be transported more easily. The welding between the grounding grids during the construction is recommended to use the exothermic welding series products produced by our company. There are different shapes of molds for exothermic welding, so that different permanent joints can be randomly welded. The construction operation is simple and easy to learn, and the various conductors of the grounding grid are welded together to become a true maintenance-free device.

DAYA CCS Bare Conductor Cable Details

DAYA CCS Bare Conductor Cable Working conditions

Specifications:

Size (AWG or KCM): 636.0

Stranding (AL/STL): 26/7

Diameter Inches: Aluminum: 0.1564

Diameter Inches: Steel: 0.1216

Diameter Inches: Steel Core: 0.3648

Diameter Inches: Cable OD: 0.990

Weight lb/1000FT: Aluminum: 499.

Weight lb/1000FT: Steel: 276.2

Weight lb/1000FT: Total: 874.1

Content %: Aluminum: 68.53

Content %: Steel: 31.47

Rate Breaking Strength (lbs.): 25,200

OHMS/1000ft: DC at 20ºC: 0.0267

OHMS/1000ft: AC at 75ºC: 0.033

Ampacity: 789 Amps

Packing:

--100m/Coil with Shrinking Film Wrap, 6 Coils per outer carton.

--100m/Spool, spool can be Paper, Plastic, or ABS, then 3-4 spools per carton,

--200m or 250m per Drum, two drums per carton,

--305m/Wooden Drum, one drum per outer carton or pallet loading,

--500m/Wooden Drum, one drum per outer carton or pallet loading,

--1000m or 3000m wooden drum, then pallet loading.

*We can also offer customized OEM packing according to clients' request.

Delivery:

Port: Tianjin, or other ports as per your requirements.

Sea freight: FOB/C&F/CIF quotation are all available.

*For some countries such as Africa countries, middle east countries, our sea freight quotation is much cheaper than clients get from local shipping agency.

DAYA CCS Bare Conductor Cable Parameter (Specification)

CONDUCTOR SIZE

 

STRANDS

STRAND      DIAMETER

OVERALL      DIAMETER

AREA

FAULT       CURRENT

WEIGHT/LENGTH

WIRE

RESISTANCE

MIN.BREAK

LOAD

AWG

IN.

MM

IN.

MM

CMIL

(MM^2)

AMPSAT

0.5SEC.

LBS/KFT

KG/KM

Ω/KFT

Ω/KM

LBF

KGF

19#4

19

0.2043

5.19

1.022

25.95

793,000

401.8

107.28

2251.7

3350.9

0.0338

0.1110

21755

9868

19#5

19

0.1819

4.62

0.910

23.10

628,700

318.6

85.05

1785.0

2656.3

0.0427

0.1400

17246

7823

19#6

19

0.1620

4.11

0.810

20.57

498,600

252.6

67.46

1415.8

2106.9

0.0538

0.1765

13679

6205

19#7

19

0.1443

3.67

0.722

18.33

395,600

200.5

53.52

1123.3

1671.7

0.0678

0.2224

10853

4923

19#8

19

0.1285

3.26

0.643

16.32

313,700

159.0

42.44

890.8

1325.6

0.0855

0.2805

8606

3904

19#9

19

0.1144

2.91

0.572

14.53

248,700

126.0

33.64

706.0

1050.7

0.1079

0.3539

6821

3094

4/0

19

0.1055

2.68

0.528

13.40

211,500

107.2

28.61

600.4

893.6

0.1268

0.4161

5801

2631

19#10

19

0.1019

2.59

0.510

12.94

197,300

100.0

26.69

560.2

833.6

0.1359

0.4460

5412

2455

7#4

7

0.2043

5.19

0.613

15.57

292,200

148.1

39.53

826.3

1229.7

0.0914

0.3000

8015

3635

7#5

7

0.1819

4.62

0.546

13.86

231,600

117.4

31.33

655.0

974.8

0.1153

0.3784

6354

2882

7#6

7

0.1620

4.11

0.486

12.34

183,700

93.1

24.85

519.6

773.2

0.1454

0.4771

5040

2286

7#7

7

0.1443

3.67

0.433

11.00

145,800

73.9

19.72

412.2

613.5

0.1833

0.6013

3998

1814

2/0

7

0.1379

3.50

0.414

10.51

133,100

67.4

18.01

376.5

560.2

0.2007

0.6584

3652

1656

7#8

7

0.1285

3.26

0.386

9.79

115,600

58.6

15.64

326.9

486.5

0.2311

0.7583

3171

1438

1/0

7

0.1228

3.12

0.368

9.35

105,600

53.5

14.28

298.5

444.3

0.2531

0.8303

2896

1313

7#9

7

0.1144

2.91

0.343

8.72

91,610

46.4

12.39

259.1

385.6

0.2916

0.9567

2513

1140

7#10

7

0.1019

2.59

0.306

7.76

72,690

36.8

9.83

205.6

305.9

0.3675

1.2058

1994

904

3#4

3

0.2043

5.19

0.440

11.18

125,200

63.4

16.94

353.4

526.0

0.2129

0.6986

3626

1645

3#5

3

0.1819

4.62

0.392

9.96

99,260

50.3

13.43

280.2

416.9

0.2686

0.8812

2874

1304

3#6

3

0.1620

4.11

0.349

8.86

78,730

39.9

10.65

222.2

330.7

0.3386

1.1110

2280

1034

3#7

3

0.1443

3.67

0.311

7.90

62,470

31.7

8.45

176.3

262.4

0.4268

1.4003

1809

820

3#8

3

0.1285

3.26

0.277

7.04

49,540

25.1

6.70

139.8

208.1

0.5382

1.7658

1434

651

3#9

3

0.1144

2.91

0.247

6.27

39,260

19.9

5.31

110.8

164.9

0.6791

2.2279

1137

516

3#10

3

0.1019

2.59

0.220

5.59

31,150

15.8

4.21

87.9

130.8

0.8559

2.8080

902

409

#2AWG

7

0.0860

2.18

0.258

6.55

51,770

26.2

7.00

146.4

217.9

0.5160

1.6929

1435

651

#4AWG

7

0.0680

1.73

0.204

5.18

32,370

16.4

4.38

91.5

136.2

0.8253

2.7078

897

407

#2AWG

1

0.2576

6.54

0.258

6.54

66,370

33.6

8.98

185.8

276.6

0.3985

1.3075

2023

918

#4AWG

1

0.2043

5.19

0.204

5.19

41,740

21.2

5.65

116.9

173.9

0.6337

2.0791

1272

577

#6AWG

1

0.1620

4.12

0.162

4.12

26,250

13.3

3.55

73.5

109.4

1.0076

3.3058

800

363

#8AWG

1

0.1285

3.26

0.129

3.26

16,510

8.4

2.23

46.2

68.8

1.6018

5.2554

503

228

#9AWG

1

0.1144

2.91

0.114

2.91

13,090

6.6

1.77

36.6

54.5

2.0210

6.6307

399

181

#10AWG

1

0.1019

2.59

0.102

2.59

10,380

5.3

1.40

29.1

43.3

2.5473

8.3572

316

144

DAYA CCS Bare Conductor Cable Service

Pre-sales

We provide technical support and complete power distribution solutions tailored to your needs. If the design drawings you provide are deemed unfeasible, we will optimize the plan and adjust it with the dimensions of the cabinet, the location of the equipment, and so on. We will also optimize the configuration of the products to make them meet your requirements.

After-Sales

If any problem occurs, we will first provide support by phone or email. We will perform a remote debug if necessary. Furthermore, our products come with a troubleshooting manual for reference when trying to find the fault and solve issues by yourself. Most problems can be solved by the above-mentioned methods. We will check in every year or so to acquire detailed information about your equipment to get a better understanding of the inner workings.

Our customer service promise

1. We will quickly solve the problem after receiving the issue report or repair request.

2. We then explain the cause of failure in detail and any fees will be charged according to market pricing.

3. If we take any parts back for inspecting, we will apply fragile notice stickers on them or write their serial number down to maintain the safety of the parts.

4. If your complaint is deemed valid, we will refund repair fees to you on-site.

DAYA CCS Bare Conductor Cable FAQ

1.Q: Are you a manufacturer or trader?

A:We are all, Main business of the company low-voltage switchgear, power distribution cabinet, explosion-proof cabinet design, production and system programming.


2.Q: Whether to support OEM/ODM?Can you design the equipment according to our size?

A: Of course, we can customize any product according to customer requirements, and we can provide design solutions and solutions.


3.Q: Why should I buy from you instead of someone else?

A: First of all, we can provide all customers with very professional support consisting of IT consultants and service teams.Secondly, our main engineers have more than 20 years of experience in power distribution equipment development.


4.Q:What about the delivery time?

A:Generally, our delivery time is around 7-15 days about. While, it depends on the requirement of customers and the

quantity of products.


5.Q:What about the shipment?

A:We can arrange shipment by DHL, FedEx, UPS,etc.of course, customers can also use their own freight forwarders.


6.Q:How about the terms of payment?

A:Supported T/T、Paypal、Apple Pay、Google Pay、Western Union,etc. Of course we can discuss on this.

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